Main technical characteristics
(1)The Cap head has a constant torque device to ensure the Cap quality.
(2)Adopt efficient Cap system, with perfect feeding Cap technology and protection device.
(3)Change the bottle shape without the need to adjust the height of the equipment, replace the bottle star wheel can be realized, the operation is simple and convenient.
(4)The filling system adopts card bottleneck and bottle feeding technology to avoid secondary contamination of bottle mouth.
(5)Equipped with a perfect overload protection device, can effectively protect the safety of the machine and operators.
(6)The control system has the functions of automatic water level control, insufficient Cap shortage detection, bottle flushing and self-stop and output counting.
(7)The bottle washing system uses an efficient cleaning spray nozzle produced by the American spray company, which can be cleaned to every place in the bottle.
(8)The main electrical components, electric control valves, frequency converter and so on are imported parts to ensure the excellent performance of the whole machine.
(9)All the components of the gas circuit system are used in internationally known products.
(10)The whole machine operation adopts advanced touch screen control, which can realize man-machine dialogue.
(11)The NXGGF16-16-16-5 type PET bottle is pure water washing, plunger filling, plunger filling, sealing machine, absorbing the advanced technology of similar foreign products, with stable performance, safe and reliable.
(12)The machine is compact structure, perfect control system, convenient operation, high degree of automation;
(13)Using the air supply channel and into the bottle dial wheel direct connection technology, cancel the bottle supply screw and transport chain, simple and easy to change the bottle type. After the bottle enters the machine through the air supply channel, it is sent by the bottle inlet steel paddle wheel (card bottleneck mode) directly to the bottle flushing press for washing
Sterile water Washing Head
The bottle enters the bottle punching machine through the transmission star wheel. The bottle clip clips the bottle mouth along the bottle punching guide rail turned up by 180 to turn the bottle mouth down. In a specific area of the bottle punching machine (the —— bottle punching water is pumped by the bottle punching water pump into the water punching plate, and then distributed to the bottle punching clip through 16 pipes), the nozzle of the bottle punching holder emits sterile water, and then the inner wall of the bottle is washed. After washing and draining, the bottle is turned down along the guide rail by 180 to make the bottle mouth up. The cleaned bottle is exported from the bottle flushing press through a transition steel paddle wheel (pure water flushing bottle) and transmitted to the next process- -primary particle filling.
One Stage Pulp filling
The bottle is filled with a positioning bottle hanging device, which runs smoothly and reliably. The bottle mouth passes through the travel guide rail of the plunger filling valve on the hanging plate, and then the valve opening mechanism opens under the action of the cylinder to inject certain material Pulp (non-contact filling). When the filling valve set liquid level is reached, the closing valve mechanism is closed, and then the bottle is exported from the primary particle filling through the transition steel dial wheel and transmitted to the next process-secondary slurry filling.
Second Stage concentrated Juice filling
The bottle is filled with a positioning bottle hanging device, which runs smoothly and reliably. The bottle mouth is operated through the travel guide rail of the plunger filling valve on the hanging plate, and then the valve opening mechanism is opened under the action of the cylinder to inject some material thick slurry (non-contact filling). When the filling valve closing mechanism is closed at the stroke set level, then the bottle is exported from the secondary slurry filling through the transition steel dial wheel and transmitted to the next process of capping
Capping Head
After filling, the bottle enters the Capping machine through the transmission star wheel. The stop knife on the Capping machine gets stuck in the bottleneck area and works with the bottle guard plate to keep the bottle upright and prevent rotation. The Capping head rotates and rotates under the main shaft of the Capping machine, to grasp the Cap, Put Cap, Capping and Cap off under the action of the cam, to complete the whole Cap sealing process.
The Capping head adopts a magnetic and constant torque device. When the spin Cap is removed through the split Cap plate, the top Cap covers the Cap and rights it to ensure that the Cap is positioned correctly in the spin Cap mold and ensure the quality of the Capping. When the cap is completed, the cap head overcomes the magnetic skid and will not damage the cap, and the cap rod lifts the cap out of the cap mold.
The cap plate transmits power through the pin wheel and the cap head to ensure that its movement is synchronized with the cap machine. The cap enters the cap plate through the Cap channel, and then the cap wheel transfers the cap to the cap head separately at the station.
The Cap Arranging device
The Cap is transported to the Cap Arranging device through the Cap Loader. After the Cap enters the Cap device through the back Cap recovery device with the opening of the upward position. When the lid is opened down, the Cap will enter the back Cap tube through the back Cap recovery device and return to the Cap Arranging device, thus ensuring that the lid from the Cap Arranging device emerges. A photoelectric detection switch is provided in the Cap channel between the Cap Arranging Device and the Cap disinfection machine and the Cap disinfection and the main Machine, which controls the start and stop of the Cap device through the accumulation of the lid on the Cap channel.
Main technical parameters
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model
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RXGGF16-16-16-5
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The number of stations
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Washing Head 16 Pulp filling Head 16
Juice filling Head 16 Capping Head 5
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production capacity
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5500 bottles / hour (300ml / bottle, bottle mouth: 28)
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bleed pressure
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0.7MPa
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gas consumption
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1m3/min
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Bottle water pressure
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0.2-0.25MPa
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Water consumption of the bottle
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2.2 Tons / h
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Power of main motor
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3KW
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The power of the machine
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7.5KW
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external dimensions
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5080×2450×2700
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The weight of the machine
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6000kg
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